Toyota RAV4 Service Manual: Basic repair hint

Toyota RAV4 Service Manual: Basic repair hint

1 Attire
  • Always wear a clean uniform.
  • A hat and safety shoes must be worn.
2 Vehicle protection Prepare a grille cover, fender cover, seat cover and floor mat before starting the operation.
3 Safe operation
  • When working with 2 or more persons, be sure to check safety for one another.
  • When working with the engine running, make sure to provide ventilation for exhaust fumes in the workshop.
  • If working on high temperature, high pressure, rotating, moving, or vibrating parts, wear appropriate safety equipment and take extra care not to injure yourself or others.
  • When jacking up the vehicle, be sure to support the specified location with a safety stand.
  • When lifting up the vehicle, use appropriate safety equipment.
4 Preparation of tools and measuring gauge Before starting the operation, prepare a tool stand, sst, gauge, oil and parts for replacement.
5 Removal and installation, disassembly and assembly operations
  • Diagnose with a thorough understanding of proper procedures and of the reported problem.
  • Before removing parts, check the general condition of the assembly and for deformation and damage.
  • When the assembly is complicated, take notes. For example, note the total number of electrical connections, bolts, or hoses removed. Add matchmarks to ensure reassembly of components to their original positions. Temporarily mark hoses and their fittings if needed.
  • Clean and wash the removed parts if necessary and assemble them after a thorough check.
6 Removed parts
  • Place removed parts in a separate box to avoid mixing them up with new parts or contaminating new parts
  • For non-reusable parts such as gaskets, o-rings, and self-locking nuts, replace them with new ones as instructed in this manual.
  • Retain the removed parts for customer inspection, if requested.

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  • Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint

    Toyota RAV4 Service Manual: Basic repair hint